Download Advanced Processing and Manufacturing Technologies for by Tatsuki Ohji, Mrityunjay Singh, Sanjay Mathur, Andrew PDF

By Tatsuki Ohji, Mrityunjay Singh, Sanjay Mathur, Andrew Gyekenyesi, Michael Halbig

Over one hundred seventy contributions (invited talks, oral shows, and posters) have been provided by means of individuals from universities, study associations, and undefined, which provided interdisciplinary discussions indicating powerful medical and technological curiosity within the box of nanostructured structures. This factor includes 23 peer-reviewed papers that hide numerous points and the newest advancements regarding nanoscaled fabrics and useful ceramics

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3 % and four-point bending strength of over 430 MPa has already been realized. These characteristics render the LCM-process an innovative and capable production method, especially in the case of complex shaped structures, customized parts or small series production. 1 One of the limitations for a widespread application of ceramic materials are the high costs and efforts for producing individual parts or small series. Another constraint is the limited geometric complexity that can be realized by conventional production techniques such as pressing or extrusion or even more advanced methods like ceramic injection molding (CIM).

The rotation in combination with a fixed wiper blade is used to apply a new layer of slurry before each irradiation sequence and helps to accelerate the fabrication process. The building envelope (x, y, z) of this setup was 76 mm x 43 mm x 150 mm with a lateral resolution governed by the pixel size of 40 μm (635 dpi). The resolution in z-direction is defined by the layer thickness and was between 25 and 100 μm. 5 to 10 mm/hour depending on the chosen layer thickness. The structuring on the CeraFab 7500 results in the green body, a composite in which the ceramic particles are homogeneously dispersed in a photopolymer matrix that requires subsequent debinding and sintering to finally give the dense ceramic body.

The 3- and 4-point-bending tests were done using a Z050 universal mechanical testing machine by Zwick Roell, Germany. Scanning electron micrography (SEM)-pictures were collected on a XL 30 by FEI Philips, Netherlands. RESULTS AND DISCUSSION Viscosity Measurements In the LCM-process the viscosity of the processed slurries plays a very important role for the successful fabrication of the parts. Thus, the slurries were tested towards their rheological behavior to determine the optimum processing parameters.

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